Half hour into today’s ride I noticed the engine starting to misbehave. It lost most power, didn’t want to rev, and engine sounded all ‘wrong’ and felt more vibey. I guess it was a bit like when you open the throttle when in too high a gear. There were no engine warning lights so I decided to start limping the 15 miles home.
The engine wasn’t running erratic, i.e. was consistent in it’s sound and feel, except occasionally for a few seconds it would suddenly surge and go back to normal before reverting to bad running again. First thing that sprung to mind that it might be running on one cylinder, due to bad spark or fuel injector on one side. Was hoping that when I got home and pulled the spark plugs I would get a clue. Annoyingly, about a mile from home, when in heavy traffic the engine start running mostly OK except for the occasional reversion to bad running. The engine was hot and fan running due to being in traffic, so perhaps engine temperature helped the ignition to ignite?
Anyway, below are photos of the spark plugs which I pulled after letting the engine cool; though as I said, it had been running mostly fine for the 5 minutes before getting home. The one with the masking tape around it is from the right cylinder and appears to have more soot around the insulator and side of the outer conductor. Presumably from unburnt fuel due to too high a fuel/air ratio or incomplete combustion due to weak/late spark?
When I replace the spark plugs I did notice that the cap on the right side wasn’t as ‘grippy’ so perhaps the connection isn’t great. Though using a torch and magnifying glass didn’t show anything different on the inside of that connector.
I restarted the engine with TuneECU connected and it seemed to run fine when idling and revving it. TuneECU shown the manifold pressure on both sides was essentially the same, and about what I remember from when doing services, so I think the ‘air’ part of combustion should be OK.
I’ve had mild poor running in the past that went away after telling the ECU to forget it’s ‘adaptations’. So what I’ll probably do is go for a test ride another day and if/when the problem re-occurs pull over and reset the ECU adaptation to see if that changes anything. I can also wiggle the spark plug caps whilst riding along to see if that affects anything. (Though I think I did that today.) Finally, I can take my spark plug spanner and when the problem re-occurs kill the engine after and minutes of bad running a pull the plugs for a look.
I’m really hoping problem is with the spark and not fuel, though one easy fuel job is to look at the electrical connectors to the injectors, as they may well be corroded. (That’s have to wait for another day now).
Whilst on the subject of fuel, I did think to try loosening the fuel cap in case tank breather tube was blocked. Oh, I guess the fuel pump could also be a bit iffy.
Then there’s the potential for ECU getting confused by dodgy sensor like air temperature and air pressure, maybe for my test ride I should attach my spare phone to handlebars and have it connected to TuneECU so I can see what those sensors say.
All for another day…